Spectral Confocal Displacement Sensors

  • Ultra-high Repeatability

  • Ultra-high Linearity

  • Ultra-fast Sampling Rate

  • Ultra-large Measurement Angle

 
 

Applications

Wafer Mapping Thickness Measurement

Measurement of the R-curves Angle of the Mobile Phone Screen

Oil Film Thickness and Liquid Level Height Measurement

PCB Component Height Difference Measurement

Measurement Principle

When white point light source passes through the dispersive confocal head and illuminates the target, different wavelength components of the light source form a longitudinal distribution; the light spot on the target returns through the coaxial optical path and then passes through a pinhole aperture, connecting to the spectrometer. When the distance to the target changes, the wavelength of the focused light also changes, resulting in different spectral distributions in the spectrometer.

ZTS#-CSC#Series Sensor Head

Model Reference Distance*1 Measurement Range Angle*2 Spot Diameter*3 Repeatability4 Linear Error*5 Outer Diameter*Length Weight Minimum Measurable Transparent Thickness Temperature
Characteristics
IP Grade
ZTS0008-CSC 8mm ±0.05mm ±46.5° φ2.7μm 3nm <±0.03μm φ40*111.5mm 256g      
ZTS001-CSC 10mm ±0.2mm ±43° φ7μm 12nm <±0.12μm φ40*99.4mm 186g 5% of F.S. <0.03%  
ZTS0007-CSC 6.5mm ±0.3mm ±32.5° φ8μm 16nm <±0.18μm φ20*110 mm 73g   F.S./℃  
ZTS002-CSC 20mm ±0.6mm ±32° φ9.5μm 30nm <±0.3μm φ36*106.3mm 182g     IP40
ZTS005-CSC 50mm ±1mm ±14° φ20μm 85nm <±0.6μm φ34*90.7mm 162g 10% of F.S. <0.1% F.S./°C  
ZTS0009-CSC 9mm ±1.2mm ±60° φ5.5μm 45nm <±0.48μm φ94*267.5mm 2350g 5% ofF.S. <0.03%  
ZTS0015-CSC 15mm ±1.3mm ±31° φ9μm 50nm <±0.3μm φ36*97.9mm 228g 5% ofF.S. F.S./°C  
ZTS0007-CSC3 7mm ±1.5mm ±12.5° φ20μm 100nm <±0.6μm φ8*65.7mm 23g*6 10% of F.S. <0.05%
F.S./°C
IP67
ZTS0015-CSC4 14.5mm ±2mm ±21° φ12μm 100nm <±0.8μm φ32*158.8mm 238g   <0.03%  
ZTS0038-CSC 38mm ±2mm ±21° φ16μm 100nm <±0.8μm φ36*126.1mm 226g   F.S./°C  
ZTS004-CSC 40mm ±3mm ±14° φ22μm 140nm <±1.2μm φ30*65.3mm 112g   <0.05%
F.S./°C
 
ZTS0045-CSC 45mm ±3.5mm ±15.5° φ20μm 140nm <±1.4μm φ36*84.2mm 200g      
ZTS0047-CSC 47mm ±3.5mm ±21° φ16μm 140nm <±1.4μm φ52*207mm 784g 5% of F.S.    
ZTS005-CSC10 50mm ±5mm ±13° φ20μm 250nm <±2μm φ36*84mm 203g      
ZTS0055-CSC 55mm ±8mm ±15.3° φ15μm 300nm <±2μm φ60*211.1mm 1180g      
ZTS006-CSC 60mm ±10mm ±10.5° φ25μm 290nm <±2μm φ36*163mm 310g     IP40
ZTS01-CSC 100mm ±25mm ±9.5° φ25μm 850nm <±5μm φ60*217.3mm 1154g   <0.03%
F.S./°C
 
ZTS0006-CSCR Radial 5.75mm ±0.75 mm ±14° φ20μm 80 nm <±0.3μm φ8*70.2mm 23g*6      
ZTS0003-CSCR Radial 3mm ±0.75 mm ±12° φ17μm 100nm <±0.75μm φ3.8*85mm 23g*6      
ZTS0005-CSC4 Axial: 4.7mm ±2 mm ±12.5° φ20μm 100nm <±1.2μm
F.S.
φ8*73.1mm 59g*6 10% of F.S.    
ZTS0008-CSCR Radial: 8mm                    

*1 Calculated from the center position of the measurement range;

*2 Tilt test using standard flat mirror at 1kHz Sampling Rate;

*3 Measurement of sharp glass edges, verified with a sub-micron positioning accuracy motion platform and laser interferometer as the displacement reference;

*4 Measurement of standard silver-coated mirror; 1kHz without averaging, root mean square deviation of 10,000 continuous data sets;

*5 Calibration verification using high-precision nanoscale laser interferometer;

*6 This head model includes a 3m tail cable, and the weight in the table includes the weight of the cable;

ZTS#-CSC#Series Controller

Model ZTS-CSC-CS ZTS-CSC-CD ZTS-CSC-CF zts-csc-ch
Sensor Head Connection Capacity 1 2 4 16
Sampling Rate 1 channel: Max.10 kHz; 2 channels: Max.5 kHz; 4 channels: Max.2.5 kHz Supports up to 16 sensor heads connected simultaneously.
Input Port Encoder Input AB / ABZ encoder input, configurable for trigger
Trigger Signal Input Pulse / Level trigger
Output Port Digital Signal Output Alarm output, comparator output (Configurable as comparator output or data invalid warning)
Analog Signal Output Linear ±10 V analog voltage output / 4~20 mA analog current output (Optional)
Industrial Interface Ethernet 100BASE-Tx
USB Complies with USB2.0 Full-speed standard
RS-485 Modbus protocol, 19200~115200 baud rate
Measurement & Control Software Host Computer Software Confocal Studio measurement & control software
SDK C++&C#SDK
Rated Power Supply Voltage 24VDC±10%
Current Consumption 0.4 A
Environmental Tolerance Operating Temperature 0 to +50℃
Relative Humidity 20 to 85% RH(No condensation)
Weight 2000 g

Headquarters

Add: No.585, Maxia Road, Wuzhong District, Suzhou, China, 215124

Tel: +86 (0) 512 6724 2858

Fax: +86 (0) 512 6724 2868

E-mail: sales@controlway.com

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